Direct Numerical Control (DNC) is a process set in a manufacturing unit where a set of machines is controlled by a programmed computer with the help of a direct connection to the same.
Set of machines mentioned above use computer numerical control (CNC).
It is also called as distributed numerical control.
It is based on real-time data and involves data collection from the machines and passing the same to the mainframe, at regular intervals. The operator will be in control of the mainframe computer through remote accesses.
A DNC will not contain a tape reader. Instead, it has several part programs that are transferred to the machines from the computer memory. In a few scenarios, the machine controllers will not be able to store the entire program because of the lack of memory space.
In such situations, the program is stored in a different computer and the directions are sent directly to the machines from that location. The DNC is designed in such a way that it provides separate instructions to every machine on the system. In case, where the machine immediate control command, they are sent across immediately.
A DNC comprises of Mainframe computer, Huge memory capacity, Connectivity between the machines and the computers, and Machine tools.
- Direct numerical control avoids the usage of punched taps and the reader from the system.
- It helps the business to understand production performance by getting several reports and useful data from the machines.
- It helps in building a centralized control for the machines.
- Useful for time management and increased productivity.
- Convenient storage of part programs in several computer files.
- Helps the company to make higher-level decision
- It helps the business to increase computational ability
- It supports management information system effectively
Types of direct numerical control
RS232 – based DNC system: Operates with a switch box or multi-port cable connections to connect several machines.
Terminal-based DNC system: A CNC terminal is created to connect several programs.
Network-based system: Direct access to NC programs without installation of terminals and is thus highly efficient.
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